Fiat ducato 5th gear problem S. 3 days ago · so clutch cable adjusted now and it's sitting inline with brake pedal, unfortunately this hasn't cured problem 1-4 are ok but 5 and reverse are hard to engage and again getting stuck Moving across the gate is an in and out movement of the selector shaft. Fiat added a 5th gear to a 4 speed box by extending I have a Euramobil motorhome based on a Fiat Ducato 2. My particular issue was 5th gear jumping out. 8? Can I use a similar fix by replacing just the 5th gear? At the moment the van is in a garage who are trying to hunt down a new gearbox. Is May 10, 2007 · Re: Koniki - Fiat Ducato engine problem Hi guy's, Im new to the site. 000km. Just 500 miles and about 2 weeks after buying my 1998 Fiat Ducato 2. Feb 5, 2012 down in sunny Marbella in my fiat ducato camper. Ducato fifth Thanks Gary I have a 2002 model and had the 5th gear problem while travelling through Spain, expensive repair when you are away, I got the fifth gear in Arnold Clarks (Fiat dealer) on Galloway avenue Ayr, turn left at the big round-a-bout on the A76. Euramobil770; Nov 29, 2024; Replies 1 Views 171. 8 TD, (230) Now I am on the autobahn and notice it obviously in 5th gear, at cruising speed of around 2000 RPMs on a flat motorway. Like. New posts Featured threads Search forums Members list Members map. had it fixed and woopee no more problem. 5 / 2. Driving down to Austria over New Year my Hymer kept jumping out of 5th gear (commom problem I have been told by a Fiat Ducato based motorhome garage in UK). Parked up for a couple of days, went to go out, started engine, red gearbox warning light again, ‘transmission unavailable’ message, unable to find gear to move from parking spot. Joined Jun 26 Technical Fiat Ducato 2. However, as I was halfway I carried on in 5th gear and van now in Salzburg, Austri. 8 51 plate van 5 gear ,which has a gear problem. VanTheMan; Jul 29, 2024; Replies 1 Views 502. I have another problem in that I have to change both gears because I can only get 35/58 gears, mine were 33/56. Crossingkeeper Established member. VanTheMan; Jul 29, 2024; Replies 1 Views 596. fionanmark Guest. I have a starting problem that has gotten progressively worse Technical 2002 fiat ducato 2. FB X. Aug 18, 2024. thanks. Langman; Jul 5, 2024; Motorhomes / Campervans; Replies 9 Views 681. 1 2 of 6 Go to page. The car ways 3. Have tried changing feul and oil filters but this has not made any difference - can anybody advise? Re: Ducato 2. 4 ton vans should go in if you swap your speedo sensor. Dec 29, 2014 #1 Our 5th gear is slipping out of gear. My own Hymer had the problem which is The 5th gear on my Fiat Ducato 2007 motorhome suddenly failed to engage without warning and has not engaged since. 5 TDI Cat Engine. 8iDTI 5th gear retaining nut tightening torque. Can Technical FIAT Ducato 5th gear failure. 5 Turbo Diesel. Nov 6, 2017 · Attached are a MS Word Doc of Garrys' description of Replacing the 5th gear assembly on a Ducato 2. Jun 26, 2013 · Yep, it is definitely the higher ratio 5th gear set, Fiat Part No 9463263088, (5 VEL 58 x 35) The synchro hub assembly (Synchronizer), Fiat Part No 9463263388 (5 VEL), comes a 3 x piece kit. Technical Ducato CV joint nut Seem to have a problem with the lights not working on my 2003 Ducato motorhome and I noticed a little puff of smoke from the top of steering column then no lights Technical Fiat Ducato 2. 8td will fit also 5th from late 2. Marc. My opinion has always been that most dont change down a gear or 2 when necessary ,Ive actually been in with others who try to pull back up to speed still in 5th rather than change down. 8td box from the 1 and 1. Aug 3, 2016 · Hi I'm looking for any advice regarding problems with my gear change, I have a ducato 2. VanTheMan; Jul 29, 2024; Replies 1 Views 601. Any one know of any problems relating tha 2. These have included poor lubrication due to the design (as suggested by Brian), sub-standard Mar 10, 2008 · The gear stick goes back and forth ok, but is very stiff going side to side and is a real pain to get into 5th. Go. 5td ducatto hymer m/home. Timmers522. . 3 starting problem when warm Technical Fiat Ducato 2. VanTheMan; Jul 29, 2024; Replies 1 Views 514. 5th Gear fails to The 5th gear 2. C I intended to have the 5th gear changed to what I was led to believe is a higher ratio set while the van was serviced and new cam belt fitted next week. And this is my first post. 8 common rail Diesel engine, that seems to have developed a clutch problem/slip. K. May 28, 2012 · Fiat Ducato gearbox problems are not uncommon. The fifth gear is jumping out, and I guess I need a rebuild. The figures of the new speed versus RPM seemed too big a drop. now it just wont seem to go far enough up to get into r/gear. Motorhome owners seem to have issues more than white van man. 000km the following has been done: New oil filter, new fuel filter, new oil, new brake fluids, new brake cilinder. Hi 5th gear problem with my 1997 Ducato traveling back from Kent to Newcastle got home in 4 th had it 13 hrs looking for repair in or near Newcastle any help appreciated. VanTheMan; Jul 29, 2024; Replies 1 Views 655. i have a ducata 2. I believe its got to do with 5th. Its a dead easy job so far, one ramp and full left lock exposes the gearbox 5th gear end pan. VanTheMan; Jul 29, 2024; Replies 1 Views 612. 5td Ducato Maxi. 8 (1999) Speedo Drive Gear Change T. I`ve always felt the ratio going from Base Chassis (Fiat/Mercedes/Iveco etc) I have a problem with the transmission of the Ducato 2. Communicator Prominent Technical 5th gear ducato 1999. Technical PCV valve Mar 25, 2019 · An alternative modification was developed by the Italian MH community, and described on their camperonline website. 8Jtd, is to wait till engine is up to operating temperature before changing to 5th, to ensure the spash lubrication is reaching 5th, secondly not running in Dec 8, 2009 · I have a 2003 Burstner motorhome on a 2. marcostig. the usual problem is 5th gear syncro wear ending up with some teeth coming off and then it jumps out of fifth the only other thing i can think Technical Fiat Ducato 2. Hello, just looking to revive this post if I may. 5TD Hymer Motorhome and despite doing all the careful warm-ups before using 5th gear it has suddenly started jumping out of gear everytime its used. Hello all Renewing my Ducato 230 2. I'm about to convert my '97 Ducato 2. I have a 1999 2. 9 td 1999 ( the 5 is 49/33)the fiat codes are syncro 9567641788 ,5th gear 9626805480. E. looking on ebay cost for full kit with delivery over 500 sterling. Jun 29, 2023 #1 Technical Fiat Ducato 2. I had a local gearbox specialist sort it out, basically the 5th gear is an add-on to an old 4 speed box, My camper van with Fiat Ducato engine has an issue whereby the fifth gear will not stay engaged, hjad a new fifth gear installed in Greece still no good and have just had a spring replaced in the gearbox back in the UK and still no fix for the problem, it will stay in gear as long as you keep your hand pushing the the gearstick but falls out once removed 2000 FIAT Ducato 18Q - 2. Technical 2024 Ducato Full LED Technical radio fiat ducato wait problem. VanTheMan; Jul 29, 2024; Replies 1 Views 652. Cannot find any pictures as it might be something I can do myself or I will get the garage I use to do it next spring. 8jtd that has a running problem. 9TD 1999 starting problem. We were told by the dealer (and later by Fiat head office in Australia) that the problem was the service valves which were failing and Technical Sourcing automatic gear knob - FIAT DUCATO 15 MWB JTD (2005) C. VanTheMan; Jul 29, 2024; Replies 1 Views 507. Technical 2001 Fiat Ducato 2. When I took it to a There have been various explanations for the notorious 5th-gear problems. 5tdi model Ducato. Apr 7, 2019 · If you decided to go for re-mapping as an alternative to changing the ratio of 5th, I would recommend two things about operating - firstly, which is actually applicable to 5th gear on any 2. Technical ducato 244 2. Daylan; Jul 22, 2024 So hazards on, switch off, restart, no problem, drove on and made it home 3hrs without further issue. Been trying to source a 5th gear ratio 51x31 or 53x31 and synchro. SwankyCandles Free Member. It’s the gearbox where Fiat changed a four gear box into a 5 gear box by attaching it to the outside. VanTheMan; Jul 29, 2024; Replies 1 Views 518. Fiat Ducato 2. Moira Hodge New member. 5th gear has stopped working and am looking for a 2nd hand gearbox. Basically it wont with the engine running unless the gear stick is moved all the way across to 5th or of 6th gear position then back again over to reverse, when it slips into gear without problems. Now I can't recall ever having to fight between my 4th and 5th but my 5th would only work when I was on a straight flat, going uphill or crosswind would normallt require me to down But i can only put into 1st gear or neutral. Share: Facebook X (Twitter) Reddit Pinterest Tumblr WhatsApp Email Share Link. New to this and very little mechanical knowledge so a little 'slow'. Thread starter trompazo; Start date Oct 22, 2010; Technical Fiat Ducato 2. VanTheMan; Jul 29, 2024; Replies 1 Views 559. Joined Jan 8, 2011 Messages 18 Points 5. This Italian modiification uses a different 5th gear pair, and results in a 5th gear ratio intermediate between those offered by Fiat. Question; Technical 2002 fiat ducato 2. Replies 29 Views 3K. 5 TDi, the 5th Gear started dropping out. Your rebuilder should have some options. 8 Fiat Ducato back to a caravan about 6 mths ago,the mileage was 56000 kl the gearbox was perfect. 000 miles / 95. Whilst its no problem scooting around in fourth, as long as you keep to about 55 mph, the fuel consumption really suffers. the engine starts fine when cold Technical Fiat Ducato 2. 8 Ltr fiat ducato engine & gearbox in the motor home : Swift Kontiki 640. I have read that every now and again the linkage pivot pin needs to be removed and greased. B. 8 JTD Oil change - automatic gearbox, advice or guide needed if you look at the post about 4 below this one all will be revealed . 1/2L of oil,when I drained the oil I opened this Fiat Ducato motorhome 2. Mar 26, 2018 · I have the same problem. Share: I bought the lower 5th gears from main fiat dealer in Canterbury £150 and spent a further £150 having them fitted. 3 multijet base vehicle on my Autotrail,, everything is fine with the gearbox for about 40mins on a journey, then I get grinding changing up from 3rd to 4th gear and the same when changing down from 5th to 4th gear and occasionally can't select 3rd from 4th gear. Thanks in Nov 29, 2024 · Hello everyone. Aug 10, 2005 · The best you look often to the gearbox-oil, use synthetic oil and do not drive under 80 Km/h in the 5th gear. These models tend to suffer from 5th gear failures due to the dodgy design of sticking an Add on 5th gear to the original 4 speed box. Fiat Ducato I purchased in December - when it goes up to 60 mph it gives off white smoke, speed reduces and it jerks along. The Zip file contains the photos from his guide. I’ve since discovered that this is quite a common problem. VanTheMan; Jul 29, 2024; Replies 1 Views 672. recently it has been occationally sticking in 4th and has now also started to make a whirring noise in 5th. The problem with the Fiat 5th gear is a classic example. There could be a number of reasons for your problem (including a 5th gear fault). Comments. I have a 1995 Fiat Ducato 14 2. unfortunately, the gearbox may have to come out for the Whilst travelling home from Silverstone last evening I lost 5th gear. Regards, Lindsay I am having a problem selecting 1st and 2nd gear in my Fiat Ducato Motorhome 2. 8 TD Ducato based Autotrail Cheyenne and its jumping out of 5th. Nov 29, 2024 The consensus of opinion, for our 1999 2. gear being an add on to the four speed box and its lubrication is not the best. The fan and relay check out ok , it appears the small wire that grounds the relay isn't sending an earth to it , I've checked it back as far as the plug under/near the battery. My van is an 2006 244 with a 5 speed gearbox with reverse gear in the left and up position. May 17, 2024. 8jtd and driving on motorway a few weeks back gearbox failed catastrophically. VanTheMan; Jul 29, 2024; Replies 1 Views 539. 8D) gearbox problem I have a 2. Engine running but stationary - all 5 engage as does reverse. By that I mean all other gears worked fine but when I tried to select 5th all I got was graunching! Obviously something has happened to the selector mechanism. Joined Dec 29, 2008 Messages Having been advised by the local Fiat dealership it was going to cost £390 and that the diff has to come off I thought I would Technical Fiat Ducato 2. 5 turbo diesel 5-speed manual. fiatforum @fiatforum. 5L Fiat Ducato based Eldis 400 Autoquest (78,000 miles on clock). Mar 4, 2014 · Fiat Ducato Auto Wildax Exp C/van since '73 . 999% certain it is a MG5TU box May 21, 2019 · Just 500 miles and about 2 weeks after buying my 1998 Fiat Ducato 2. Just one of the cogs needs replacing. 5 TD which has just started to jump out of 5th gear. Gary Box says: May 4, 2018 at 6:24 pm. What is the problem with the gearbox? I had a 1999 2. Benimardriver; Feb 12, 2024; Replies 8 The internet's #1 online community and oracle for all things FIAT since 2002 - if we don't have the answer, no-one does! Ask Hello I recently bought a 2. 8 JTD for my uncle as he blew third gear out and knackered the clutch up . VanTheMan; Jul 29, 2024; Replies 1 Views I have a 1999 Murvi Morello based on the Fiat Ducato 2. The second Word Doc is a copy of the Info on the "seered Gearbox failures on 5 speed Fiat motorhomes, pre-2002/3" site referenced in the original post back in September 2009. Technical 5th gear ducato 1999. Can anyone supply me with the Ducato 2000MY 2. You only need to take the end plate off the gearbox to check so not a big job to do. Technical Campervan not 26K miles on a 1998 2. O. Andyfxr; Dec 7, 2024; Replies 2 Views 283. 10. Ducato II 5th gear problem fix Follow. Has anybody had this problem? or does anybody know what it is? Thanks. Even though Fiat assembly can be sloppy at times this seems an Technical Fiat Ducato 2. 8 JTD. VanTheMan; Jul 29, 2024; Replies 1 Views 666. Jul 29, 2024. Whilst returning from Spain I noticed that the gear shift was moving So far I have discovered that this is a problem with pre 2002 Fiat Ducatos. This is a 2003 2. ChayCarle New member. When I change up from 3rd or down from 5th there is a Forums. VanTheMan; Jul 29, 2024; Replies 1 Views 633. Would engage the gear no problem but just no drive when the pedal was pressed (like the clutch had gone) Managed to make it home on 4 gears. In Germany we have a " Fiat-Ducato forum " where all the problems coming from FIAT / PSA are in dicussion. Jan 29, 2024 The internet's #1 online community and oracle for all things FIAT since 2002 - if we don't have the answer, no-one does! Ask questions in the forums, fix common issues using our helpful guides, upload your photos to the gallery or buy and sell with the online classifieds. Langman; Jul 5, 2024; Replies 9 Views 852. Oct 14, 2017 · The internet's #1 online community and oracle for all things FIAT since 2002 - if we don't have the answer, no-one does! Ask questions in the forums, fix common issues using our helpful guides, upload your photos to the gallery or buy and sell with the online classifieds. Also the gear stick is stiff from left to right, this has only happened in the last 6 months. Jul 8, 2024. 8 JTD from 2002 with about 58. Technical 2007 Fiat MJ 120 Type 250 5th & 6th Gear speed capped (not an engine fault) Thread starter Harz Ducato 120; Start date Feb 12, 2015; Technical Fiat Ducato 2. We had to have it replaced at local Fiat dealer. Euramobil770; Nov 29, 2024. My Van uses the 5th gear 53X31 whereas the new ratio gear is 45X33. dinoakaliam Patron member. Fifth gear parts are available but at the money you'd buy a whole box. 8JTD! Almost finished, but one big problem remains - IMMOBILIZER. Euramobil770; Nov 29, 2024; Replies 1 Views 203. Duacato 230, (1994 - 2002) Fifth Gear and Synchro Assembly Jul 26, 2006 · Hi Guys, slipping out of fifth gear is probably due to a worn synchro ring or the gear on the output shaft that it engages with. recyclebus; Nov 10, 2024; Replies 1 Biggest problem we have had was 5th gear going near Brive in France. I have found that there is a 6 digit gerbox code for them. Yesterday I drove it as far as Swindon 156 miles from home and coming off the M4 found 3/4/5th gears impossible to engage. On a recent trip throughout Europe, as we were preparing to return home to the UK our gearbox kept throwing out of 5th gear we called at a local garage in Bulgaria to be told that it was a common problem which would take about 3 hours to fix but unfortunately they did not have the parts i. 8 jtd not starting. New posts Featured threads Search forums What have you done to sort the 2nd gear syncro mesh problem out? Cheers Harry . VanTheMan; Jul 29, 2024; Replies 1 Views 536. e. There is a gearbox specialist near me who have done this, they said. Joined Oct 2, 2006 Messages 12 Points 56 Location Leeds. Timmers522; Jul 29, 2024; Replies 8 Views 561. Speed goes up and down, will not accelerate, when pressing on the gas. I would like to reduce it a bit but cannot find out if there is a suitable gear arrangement to suit my needs. HELP!!!!! C. 5 · 4 comments · 697 views. #peugeot boxer new 5th gear and synchro. When I took it to a mechanic to get the Fifth Gear checked they jacked it up and change to the gear oil. 2 Hour job. 8tdi MG5T gearbox , i had to cut the mainshaft nut to desasemble Fiat ref : 9607060988 The problem is that Fiat don't sell it anymore and ebay is at gold price After researchign the part numbers I've realised there was a new gear ratio introduced in 2004. cannot find the spare. M/h. Euramobil770; Nov 29, 2024; Replies 1 Views 195. Wouldnt be surprised if the shaft splines or gear wheel internal splines hadnt worn and broken off leaving the gear to spin on the shaft. John Bamber New member. Technical Ducato 244 2. forward gears work ok although 1 is a we bit stiff. OzIngo. When changing up a gear and accelerating the clutch slips between approx 2500-3200 RPM (I presume this is when maximum torque is produced??). Any advice or pictures would be appriciated. The total cost of this repair charged to others who have faced it varies wildly. The solution when Hi, I have a 1995 2. Andyfxr. The system has leaked gas from within the first year after it was purchased new in 2006. Drained the oil 2. 8idtd gear 3 and 4 is not engaged anymore, is gear 4 that had problem about 3 weeks ago but now gear 4 too did not engaged again. Ducato. Technical Ducato 2. The motorhome has done 30,000 miles. FIAT Commercials. Euramobil770; Friday at 9:14 AM; Replies 1 Views 78. I have a 02 Hymer Camp Swing motorhome based on Fiat Ducato 2. Nov 29, 2024. So what are the Forums. 9TD 2001 SWB, and the 5th gear creates a very loud whine, a bit too much to bother turning the radio on as it is so loud! I had the gearbox rebuilt (New clutch, bearings etc) but couldn't find a replacement 5th gear so stuck with what we had, and the noise is still there! 99. Fiat Ducato 5th gear problems are well known, especially when the Ducato is used as a motorhome. upshifts fine. you need a gearbox repair specialist to inspect and identify which type of box you have. Some due to water getting into the gearbox, others with oil starvation. 8 jtd look for a small breather tube sticking up from the top of your gear box and make The problem with the Fiat 5th gear is a classic example. Joined Jul 14, 2024 Messages 4 (or drained?) to try to resolve the problem, works for a wee while then the gears start sticking again. Having trouble downshifting to 2nd gear. 3 JTD motorhome, all was fine, I drove to Devon and Cornwall for our hols, over a 1000 miles. You only need to take the end plate off the I have a 1997 Rapido "Le Randonneur" 730 on a Fiat Ducato Maxi Chassis with a 2. L. i am wondering if someone could tell me how to remove the gearbox, including where to look for gear linkages ect. 5tdi 1998 Motorhome. I,ve fitted new cables and Pivot but the problem is when trying to select 1st or 2nd gear i have to lift the stop/gate lever and move the stick 5 mm towards the reverse position and then both 1st & 2nd are easily available it is General Ducato gears not engaging M. OzIngo; Jul 14, 2024; Replies 0 Views 203. Last week 5th Gear suddenly would no longer stay engaged. I thought that Hi Guys, I Have a 1996 2. Well documented by Gary Box (Motorhome Vagabond) and although can Jul 22, 2009 · Garry There have been various explanations for the notorious 5th-gear problems. 8. Going along and it suddenly would not hold in 5th. There was a road test report in 1 of the camping Aug 7, 2006 · Fiat 5th gear problems I am particularly interested in the correspondence regarding these fifth gear problems as we have just arrived back from a trip to Croatia in our old 1990 2. 5th Gear fails to engage. Andyfxr; Dec 7, 2024; Replies 2 hi, i im currently working on a Fiat Ducato 2. 8 jumper. 0 ltr diesel 5 speed manual box, Bessacar Motorhome. i. and all is well! So far, so good! Best of luck with yours. Technical FIAT Ducato 5th gear failure. 8 JTD gearbox problem J. 10 months ago I bought a 2005 Fiat Ducato 2. Does anybody have an idea what the problem might be and recommendations to fix it. Technical 2002 fiat ducato 2. We have had the injectors checked and although not perfect, they don't seem to be the problem. Forum Ducato II Ducato II 5th gear 2017-07-01 17:26:35 Citroen jumper, peugeot boxer, Fiat Ducato gearbox More info. Original Fiat Spec was apparently to add 2 litres (later amended to 2. C. cahjubb Member. I’ve read some stories of owners being told the whole gearbox has to be changed, and this is an overseas Fiat dealer telling Sep 24, 2013 · Fiat Ducato 5th Gear – What part(s) to buy and where to buy them. d craig New member. 8 diesel. In This video i try to show you how to easly change the 5th gear in your gearbox in your Ducato, Boxer or jumper. but our 01 Ducato 2. V. Is it possible that the selector rod has a ball bearing Fiat Ducato 2. Jul 29 Hi I'm looking for any advice regarding problems with my gear change, I have a ducato 2. About Fiat Ducato 1998 2. 8 JTD that had a problem with the fifth gear jumping out and then never going back again. VanTheMan; Jul 29, 2024; Replies 1 Views 674. Most garages I have talked to want to change the clutch and synchro on all the gears and have suggested £200 per gear (it’s 5 gear!) but can’t source the parts from Fiat anyway. 15 hours ago · Just 500 miles and about 2 weeks after buying my 1998 Fiat Ducato 2. 8 Technical Fiat Ducato 2. Joined Jun 7, 2017 Messages 2 so failing to completely engage those 2 gears. 8JTD year 2000 with only 16Kmiles on the Technical 2007 Fiat MJ 120 Type 250 5th & 6th Gear speed capped (not an engine fault) Thread starter Harz Ducato 120; Start date Feb 12, 2015; Technical Fiat Ducato 2. This is proving to be a problem seems there is quite a few different ones. many thanks paul Hi all, I have a 2004 Fiat Ducato Motorhome fitted with the 2. 8 JTD Oil change - automatic gearbox, advice or guide needed. VanTheMan; Jul 29, 2024; Replies 1 Views 661. hi, im new to this forum, i have recently purchased a ducato 2. Normal level road cruising at 65mph no problem, no vibration. I have removed the gearbox end pan that covers the suplimentary external 5th gear cluster to reveal all the gubbins. 8 tdi - Gear Box oil change/top up Hello all,i decided to change the gear oil on my 2000 2. Comment. Jul 14, 2024. Dec 7, 2024. 5 and 2. Parkhave; Nov 9, 2024; Replies 3 Oct 14, 2013 · No loud bangs or crunching. 0 jtd motorhome which is very difficult to start when hot. It’s the gearbox where Fiat The problem is very well documented but unfortunately there is a lot of peoples beliefs and ideas spread around as well as good info. Jump to Latest 21 - 40 of 110 Posts. If you can find one the 2. VanTheMan; Jul 29, 2024; Replies 1 Views 668. 8TDI gearbox problem. The problem with the Fiat 5th gear is a classic Sep 10, 2019 · Technical Fiat Ducato 2. Technical Fiat Ducato 2. According to internet this gear is a ''bolt on'' to a 4 speed box and can suffer from lack of lubrication over time. Technical Ducato 1. 9td ducato. Is a 230 1. 8jtd 2004 when changing down I am struggling to get into 2nd and is always going into 4th, when setting off I am struggling to get into 1st. 8tdi it drained no bother the hand book says 2L of oil and on the box there is a 13mm stud its about 30mm long and has a copper washer fitted the hole does take the filling tube [just]but to bring it to the level its over 3. Excuse my poor english With king regards, duc Oct 14, 2017 · well one problem fixed and on to another,, problem am having is when gears are selected sometimes it go's in ok then when try again it will go in but it wont come back out again but when switch ignition off its comes out fine,, have fitted all new gear linkages and bushs on gear lever , new oil and all new mounts on engine have been fitted, any ideas appreciated, van May 28, 2012 · Fiat Ducato gearbox problems are not uncommon. It has done 145000km. Guides. Rickiever; Nov 10, 2023; 2. While they had a jacked up they wanted Jul 30, 2016 · Can anyone out there please help as I am now desperate. So I replaced the two gears and the synchromesh assembly. 5td where the 5th gear started dropping out. Gears tend to be a bit sloppy and sometimes hard to select,also i had problem with 3rd and 5th crunching. Ok so up date on my check my transmission fault with no gears be able to be selected and it was in limp mode So my diagnostic so I had mass air sensor code I took out the air box the u bend at the bottom of the air filter box was full of water so I cleaned it all out new air filter cleaned all round the seal also I checked the earth cable that sits underneath the air box and it At the beginning of the problem, FIAT basically said 'Keep rev's around 1500RPM and slip the clutch when reversing', Technical FIAT Ducato 5th gear failure. VanTheMan; Jul 29, 2024; Replies 1 Views 506. 4 Funster No 32,376. Reactions: varesecrazy. Jul 1, 2017 · Ducato II 5th gear problem fix Follow. It has the famous long 5th gear installed. T. Euramobil770; Nov 29, 2024; Replies 1 Views 206. These are an old design of gearbox with originally only 4 ratio's, Fiat added an extra one, by 'bolting on' an extra casing containing the 5th ratio, however lubrication is by 'Splash' from the main box. Garage says 5th gear housing corroded and oil leaked leaving 5th dry, hence problem We have a 2000 EuraMobil on a Fiat Ducato 2. KimT; Nov 5, 2024; Hi, I have just replaced the clutch on my 1988 Ducato grampavan on completion I try it and seemed OK next day after a few miles the clutch started to drag to the point of been unable to select gears while engine is running, has anybody encountered this problem or do I have to strip the hole General Ducato 14D 2. Technical Thoughts on the new 8 gear automatic. Hi can anyone help me I have fiat 2. Sorry for bad english Technical Fiat Ducato 2. Oct 22, 2014 Technical Fiat Ducato 2. 7 ltrs came out. Tdmmdi; Jun 29 There have been reports (do a search on 5th gear problems) of failures on the 5th gear of these vans. 8 jtd turbo. Technical Comfortmatic has secondary push on gear change. I have read about others with this problem who have changed the oil, with an extra 500ml overfill for the “bolt on” 5th gear, and solved the problem. 5td boxes will fit but the ratio may be slightlydifferent. scullynet; Aug 17, 2024; Replies 6 Views 438. 95 2. Started Jul 12, 2014 · Fiat Ducato 5th Gear. Ditto engine idling but 1st crunches when I try to engage - all other gears engage OK when 1st engaged with depressed clutch. When under load in 4th or 5th gear a vibration sets up which stops immediately if one takes one's foot off the accelerator. 9td 1998 injector nozzle. 5 ltrs (shell sf 5288 75w-80w recommended in handbook) still does it Technical Fiat Ducato 2. 8 Diesel M5GT Gearbox years 1994 to 2002 Okay, I have a fiat ducato 2. The internet's #1 online community and oracle for all things FIAT since 2002 - if we don't have the answer, no-one does! hi there, i have just had my 2nd and 5th gears repaired on a 1996 1. Andyfxr; Dec 7, 2024; Replies 2 Dec 7, 2024. Forum Ducato II Ducato II 5th gear 2017-07-01 16:42:35 Citroen jumper, peugeot boxer, Fiat Ducato gearbox More info. 8 jtd motorhome. There is loads written about the Ducato 5th gear problem, have a look HERE for an example. My Hymer is a 2000 model Our 2007 2. Sep 12, 2014 · I need some help finding part numbers please for a 5th gear repair. R P Services Spain · November 21, 2020 · Follow. i have a 1991 2. Langman; Jul 5, 2024; Replies 9 Views 717. Bought a ducato based motorhome last year with the 2. Tdmmdi; Jun 29, 2024; Replies 0 The 5th gear on our Fiat Ducato base vehicle has finally worn out after 104k miles and keeps jumping out. cant engage reverse gear - not had the vehicle long - private purchase 31K - and reverse was a bit stiff to engage and needed a bit of a shove upwards but it worked fine for about 3 weeks. Changing was also generally very stiff and the gears were not disengaging quickly. 1 of 2 Go to Update on my gearbox problem. Then the following weekend we were driving local and for no reason the van jumped out of top gear. 3 litre Ducato panel van conversion with 6 speed gearbox has a problem in selecting reverse gear. Aug 1, 2024. The handbook says the original is 0. Andyfxr; Dec 7, 2024; Replies 2 Views 292. The AA mechanic looked at it and said that the gear Common occurrence I'm afraid in older Ducatos, the 5th gear is a bolt on part and not integral with gearbox. I've posted a pic from the Fiat ePER parts catalogue and indicated the gear and ring. Langman; Jul 5, 2024; Replies 9 Views 698. Daylan; Jul 22, 2024; Replies 2 Views 331. TJM New member. Euramobil770; Nov 29, 2024; Replies 1 Dec 20, 2024 · Ducato (2. It seems to have had enthusiastic response from those employing the modification. recyclebus; Nov 10 Please my fiat ducato2. Is this a linkage problem, hydraulic problem or is the gearbox itself Perhaps the biggest niggle is the large gap between 4th and 5th gear ratios, Technical 2002 fiat ducato 2. Aug 13, 2014 · For anyone with a problem sourcing a 5th gear kit for a pre-2003 (mine is 2001) Ducato gearbox, you will certainly find that FIAT no longer support this box, and will inform you that there are no kits for this at any FIAT main dealer in Europe. 8 idtd, was that 2. 5 TDi, the 5th Gear started dropping out when at about 50mph. The gear is lubricated by oil thrown thro from gearbox but does not The reason the 5th gear fails is lack of lubrication to the 5th gear, the oil having to pass through the 4 speed casing bearing. Nov 10, 2024. ours says This may be of interest to those with a Ducato based camper of 1994 t0 2002 vintage. Feb 9, 2014 i think one of the problems was oil feed to the 5th gear extension. the parts for one type are unavailable but spares for the other are plentiful. Wow, I had the exact same problem also while climbing in the Black Forest earlier this year. 8d fiat ducato 2002 motor home euro cruiser. After several minutes of 5th gear cruising I do not notice any smoke on acceleration until I get into a village or somewhere that only needs light throttle work and sub-2000 RPMs. Although out of warranty the gearbox company, out of goodwill, agreed to fix the problem if I paid to have the gearbox removed, which I did. Joined Oct 10, 2007 Messages 28 Technical Fiat Ducato 2. Fiat Ducato, Peugeot Boxer, Citroen Relay 5th gear repair. The lubrication problem was due to the fifth gear compartment relying on splash lubrication from the main box. 8 diesel). It does not seem to affect vans, just motorhomes and the theory is that it is to do with lubrication. 8jtd engine and the depressing fifth gear. Technical Gearbox oil Spec marcostig; May 16, 2024; Replies 2 Views 543. i need as much help as possible and it would be much appreciated if someone has some pictures of the work. there are 2 types of gearbox fitted on that era of ducato. New gear oil. 64:1 is a standard upgrade. The good news is that the parts can be checked and replaced with the box still in the van as they are just behind the pressed steel case at the end of the gearbox. 8jtd - 5th gear and wobble. 5 td mg gear box can any one help me camper van sticks in 5th gear when hot after about 50mile trip but perfect when cold have to wait an hour before it will come out of 5th changed oil 2. 8 idtd with a MG5T box does any one know where i can get the 5th gear end cover from the part number is Technical Fiat Ducato 2. 60:1 and looking online it seems a 34/53 toothed pairing for 0. I've got the dreaded 5th gear problem on our motorhome which is on a 1999 Ducato 14 (2. Jul 18, 2017 · I have a Fiat Ducato Campervan 1. Jul 12, 2014. it was a nice day weather wise, sun was out, no rain, no wipers. Jul 29, 2024 They also fitted a Fiat mod to the gearbox breather and I also redirected the windscreen drain away from the top of the gearbox. Technical Whining in 3rd 4th and 5th gears. Cheers Kahuni Oct 19, 2004 · I have have a 1997 Laika motorhome on a 2 litre Fiat Ducato. 8 idtd 2000, when I bought it, it was not new, Technical Fiat Ducato 2. 5TDI into an '01 2. 5 tdi Fifth gear selector wanted. Thread starter John-Laika Start date Apr 16 Was enjoying our weeks' motorhoming holiday until it was blighted by the "Fiat's fifth gear failing So a warning to anyone with a fiat ducato 2. Jan 8, 2011 · There is a problem with 4th gear. VanTheMan; Jul 29, 2024; Replies 1 Views 669. 8d. A. 8 jtd 5th gear problem. VanTheMan; Jul 29, 2024; Replies 1 Views 609. Thinking nothing of this I I have a Fiat Ducato camper, 1998 2. VanTheMan; Jul 29, 2024; Replies 1 Views 632. Gearbox man The internet's #1 online community and oracle for all things FIAT since 2002 - if we don't have the answer, no-one does! Ask questions in the forums, fix common issues using our helpful guides, upload your photos to the gallery or buy and sell with the online classifieds. Brand New Genuine OE 5th gear Kit for Fiat Ducato 2. I,ve fitted new cables and Pivot but the problem is when trying to select 1st or 2nd gear i have to lift the stop/gate lever and move the stick 5 mm towards the reverse position and then both 1st & 2nd are easily available it is Aug 10, 2009 · 5th gear failure I suffered the same two years ago on my 1996 Peugeot "Boxer" 2. 8 IDTD - Clutch problem C. 3 ducato 15JTD and the gear change is a bit stiff at times. I didn't get Technical Fiat Ducato 2. Joined Oct 21, 2014 Messages 1 Points 1. recyclebus; Nov 10, 2024; Replies 1 Views 310. What do I do please the engine carry big gear, I have other that is only reverse gear that is not working, is of the same type I can I repair the gear with the damage gear from the one I removed initially Ducato motorhome giving problems, Really no, I when to the main Fiat dealer in my locality, he diagnosed the recurring faults, as listed above, Technical Fiat Ducato 2. that looks like this: 20 - then 2 letters - then 2 numbers stamped on the box. Within the last 6000 miles / 10. 5 ton when driving it. mine will pull from 35 mph in 5th no problem BUT MINE DRINKS LIKE A FISH ie 55mph 19 MPG 70MPH + 18MPG runs like a watch but its thirst 4 Diesel is I have a Fiat Ducato 2. 75 litres of 75W/80 would be required to adequately lubricate 5th Gear!! This was arrived at after much research here, and on the fiat forum!(another really useful resource for Ducato owners)! 2 years on,. R. Thread starter SwankyCandles; Start date Dec 29, 2014; S. 8 Diesel MG5T 5th Gear Kit 34 / 53 Teeth 1994 to 2002. After the engine got hot the gears were crunching, particularly the 3rd, 4th and 5th changes. i have search through the threads but i can not find an answer to my problem. 8jtd had the dreaded 5th gear problem, but on the first day of a three week trip, so we just carried on, 4th is more than Mar 15, 2021 · Just suffered what I have since found out a very common fault on Ducato 1998 gearbox. Have 5th gear issue in my 2000 ducato MH, wondering about buying full kit and changing the ratio, following on from your post have you had any issues with 5th since you changed the ratio. We own a 2006 2. These have included poor lubrication due to the design (as suggested by Brian), sub-standard materials, retention-nuts loosening and unsympathetic driving by using 5th gear at too low engine speeds (Fiat's favourite answer). 7 litres to better protect 5th gear cog) ones do/can suffer the fifth gear problem, as that's what their databases say is the right gearbox oil for a year 2001 2. Took cover off 5th gear no debris inside and visually everything looked ok. 8D (1999) Fiat Ducato 14 and I am having problems with the gears: gears 1, 4 and reverse do work properly, but gears 2,3, and 5 grinds if selected and they slip-out. 5th and reverse were the only quiet gears! Technical imobilser problem fiat ducato 1999 2. 8 JTD 5th gear is doing 70MPH at 3000 rpm thats the highest gear ratio available. I’ve since discovered that this is quite a common problem especially if using when revs are too low. Has anyone else suffered this issue. any advice please tia. 5th gear and Mar 26, 2009 · I was just searching for ducato stuff & found a comment regarding a similar problem on one of the Motorhome forums Quote:-"It's fairly common for 5th gear end nut to come slack on the input shaft and cause selector problems especially between 4th and 5th. I can't find the 5th gear e syncro for my ducato. Technical 5th,gear 1998 fiat ducato D. 1; 2; Next. on the way down here i had a very similar problem when to a garage and the problem was the engine mounting. I It's fairly common for 5th gear end nut to come slack on the input shaft and cause selector problems especially between 4th and 5th. first it wouldn't go into 3rd gear and now it won't go into 2nd gear, Technical Fiat Ducato 2. i will be working on the Hi, I'm looking for advice on an A/C repair for a 2005 2. General 2002 fiat Ducato 2. Knocked tabs off the nut/collar to get gear cluster off. I recently had the 5th gear synchro fail on mine so decided to get the complete 5th gear assembly replaced. 8 JTD crankshaft sensors. Thing is it still refuses to stay in gear. Technical Fiat ducato 1. D. Technical Rapido motorhome Ducato 2. I have W Reg 2000 with just short of 40,000 miles on the Succumbed to Fiat's failing 5th gear problem. VanTheMan; Jul 29, 2024; Replies 1 Views 628 Technical Fiat Ducato 2. Nov 29 Folks , I've a problem with a 2001 Ducato , in that the MIL light comes on occasionally , the diagnostics says it's the Primary cooling fan. Cost about £250, which included a full morning's work on a Sat and a new 5th gear. It's LHD if that makes a difference. Tdmmdi; Jun 29 Shifting into 2nd and from 5th to 4th. 8 jtd 5th gear My 88 Duc started with 3rd too then second then fourth and finally 1st. Communicator. bugsymike. In my case it seems that the workshop which had just replaced my 3rd gear synchromesh - and that's another long story - had not bent over the tabs on the tab washer which should secure the nut on the 5th gear assembly. Thanks for answering . Part of the reason for this is because many get billed for a new Fiat Ducato 5th gear kit (5th gear and a new synchro). 8JTD and I find that 5th gear is too high with a max MAM of 5 tonne. Friday at 4:36 PM. Reading these posts I wonder does my van have the same gearbox as a 2. Share. Forums. Can anybody tell me how i can adjust the gear linkage on my 1996 ducato maxi. VanTheMan; Jul 29, 2024; Replies 1 Views 658. Sorry for bad english, hope you Jan 21, 2009 · I changed from my 2. I have a Euramobil based on a Fiat Ducato 2. Aug 24, 2023 · Fiat Ducato 2. We removed the gear assembly in situ to fully inspect and noticed there are 3 sprung loaded ball bearings surrounded by the 5th gear Just suffered what I have since found out a very common fault on Ducato 1998 gearbox. I have 56 plate Ci Riverera 2. has anybody had or got similar symptoms and if so offer any advise. That means removing the 5th gear retaining nut. found it to be the clutch on its way Technical Fiat Ducato 2. 2009. 8JTD Fiat Ducato. 6. Three weeks ago I had the same problem again but only with second gear. wxnyc nfxjpq kwbm oydjnc nbnd usc poqszci kkbzqg kpud lerlb